The concrete polishing process involves several steps that transform a raw concrete surface into a smooth, glossy, and durable floor. Here’s a detailed explanation of each stage:

Surface Preparation:
The first step is to prepare the concrete surface for polishing. This involves removing any existing coatings, adhesives, or contaminants from the concrete. The surface is cleaned thoroughly to ensure a clean and uniform substrate for the polishing process.

Initial Grinding:
In this stage, coarse metal bond diamond tooling is used to grind down the concrete surface. The metal bond segments contain diamond particles that effectively remove the top layer of the concrete, exposing a fresh layer with a consistent surface.

Intermediate Grinding:
After the initial grinding, finer metal bond tooling is employed to further refine the surface. This step helps to remove any remaining imperfections and creates a smoother and flatter profile.

Densification:
Once the desired level of grinding is achieved, a liquid chemical densifier is applied to the concrete. The densifier reacts with the calcium in the concrete to create a crystalline structure, increasing the surface’s hardness and durability. The densifier also helps to reduce porosity, making the concrete more resistant to stains and wear.

Fine Grinding and Polishing:
At this stage, resin bond diamond tooling is used to achieve a finer and more polished appearance. The resin bond segments contain diamonds embedded in a resin matrix that provides a smoother finish and enhances the overall shine of the floor.

Optional Joint Filling and Patching:
If the concrete has control joints or cracks, these can be filled and patched during the polishing process. An appropriate filler material is applied to the joints and cracks to create a seamless and level surface.

Grouting (Optional):
In some cases, decorative aggregates or colored materials can be added to the surface of the concrete before polishing. A grout material is then applied to fill the gaps between the aggregates, creating a unique and attractive appearance.

Final Polishing:
In the last stage, a series of progressively finer resin bond diamond tooling is used to achieve the desired level of gloss and clarity. This final polishing step enhances the reflectivity of the concrete and provides a stunning finished appearance.

Sealing (Optional):
To further protect the polished concrete and enhance its shine, a sealer may be applied. The sealer creates a protective barrier against stains and enhances the floor’s overall appearance.